Course curriculum

  • 1

    Start Here...

    • Welcome to Quality at the Source: PFMEA & Process Control Plans

    • How to use this course

    • Before We Get Started...
  • 2

    Introduction to Failure Mode and Effects Analysis (FMEA)

    • What is FMEA?
  • 3

    Process Failure Mode & Effects Analysis (PFMEA)

    • What is PFMEA?

    • Getting Started: Assemble the Team & Identify the PFMEA Owner

    • Gather Your Inputs

    • Outputs of the PFMEA Process

    • Process Map of the Process to be Analyzed - An Example Process We Will Use

    • The PFMEA Template

    • Step 1: Process Steps & Descriptions

    • Step 2: Identify Failure Modes

    • Step 3: Identify Effects

    • Step 4: Rate the Severity

    • Step 5: Determine Potential Causes

    • Step 6: Rate the Occurrence

    • Step 7: Identify Current Process Controls

    • Step 8: Rate the Detectability

    • Example Rating System

    • Step 9: Calculate the Risk Priority Number

    • Step 10: Determine Recommended Actions to Lower Risk

    • Step 11: Assign Responsibility for Recommended Actions

    • PFMEA as a Living Document: Tracking Actions and Results

    • PFMEA Summary
  • 4

    Check Your Understanding: PFMEA

    • PFMEA Practice Test
  • 5

    Process Control Plans

    • What is a Process Control Plan?

    • Types of Process Control Plans

    • Filling Out a Process Control Plan: General Information

    • Filling Out a Process Control Plan: Characteristics

    • Filling Out a Process Control Plan: Control Methods

    • Filling Out a Process Control Plan: Reaction Plans

    • Process Control Plan Summary
  • 6

    Check Your Understanding: Process Control Plans

    • Process Control Plans Practice Test
  • 7

    Certification Exam

    • PFMEA & Process Control Plans
  • 8

    Before You Go...

    • Thank you

    • Please Rate This Course

    • Additional Resources

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